An automotive component testing laboratory in Thailand needed a common rail test bench flexible enough to grow with its workload. Instead of buying four separate machines, the lab chose our 11Kw / 15Kw / 18.5Kw / 22Kw Common Rail System Test Bench for Auto Testing Machine — model ADM800GLS — a measuring-cup bench for testing and calibrating common rail injectors and pumps from all major brands.

The customer runs an independent automotive testing and calibration service near Bangkok, supporting diesel pickup, light truck and passenger car workshops across the region. Components arrive from Toyota, Isuzu, Mitsubishi, Nissan and Ford vehicles, and the lab is often asked to verify whether an injector or pump is still within OEM specification before a workshop authorises replacement.

• Components from five vehicle brands that no single dealer tool can cover
• Facility power available at 380V three phase, with a future second line planned at 220V
• Cup-based volume measurement required to compare results directly with OEM specification sheets
• Test volume expected to grow, so a fixed single-power machine would have to be replaced too soon
• Laboratory technicians who needed repeatable, documented results rather than operator judgement

We supplied the ADM800GLS common rail system test bench in its 11 KW to 22 KW configuration range, with 6 / 12 cylinder capability and a 0–4000 rpm speed range. Fuel delivery is measured with calibrated measuring cups, giving the lab a direct, visual reference that matches OEM test data, while rail pressure reaches 2000 bar to cover current common rail generations.

Temperature is held at 42 °C with ±2 °C accuracy, so results stay comparable between shifts, and feed volume (0–45 L/H), return volume (0–400 L/H) and backflow pressure (0–3 bar) are all measurable within a single test routine.

• Mechanical in-line and distributor pumps
• Electronic VE pumps and in-line pumps
• Common rail pumps: Bosch CP1, CP2, CP3; Delphi; Siemens; Denso HP0, HP2, HP3
• Common rail injectors, with an updatable test database as new models appear

The bench arrived on a pallet, was positioned and levelled by the lab's technical team, and commissioned with our engineer's support. Training covered injector backflow testing, pump delivery measurement, cup reading and result recording, so the laboratory could start issuing calibration certificates from the first week of operation. A one-year warranty and remote software assistance were included.

• One bench now covers injectors and pumps from five vehicle brands
• Cup-based measurement gives technicians a fast, visual cross-check against OEM limits
• Power rating can be scaled from 11 KW to 22 KW as the second test line is added
• Stable 42 °C fuel temperature improved repeatability between operators
• Documented results shortened turnaround time for workshop customers

The ADM800GLS gives testing laboratories and service workshops a scalable common rail capability without buying separate machines for every power class. With 2000 bar pressure, measuring-cup volume verification and flexible 220V / 380V / 415V configuration, it suits markets where vehicle brands and facility power supplies vary widely.